A trampoline factory is an action focused sporting facility that aims at helping kids to enjoy all the benefits of doing exercise. Using a trampoline to exercise has quite a number of health benefits.
These include:
- The users become physically fit.
- Improved body coordination, such as timing, balance, agility and rhythm
- Enhanced motor skill, a reason why athletes depend on this equipment
- Acts as a recreational or entertainment facility
- Burning calories hence, reduced chances of obesity
- Improved academic success in schools
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It is quite evident that trampoline manufacturing companies have a vital role to play in the society. This is the main reason why the companies insist on high quality products that can meet the end users’ goals. They are not just designed for kids, but for adults can use them too.
A recap about trampoline background
The need to achieve certain objectives in life has been the main reason for the invention of this equipment.
Basically, a trampoline is an elevated canvas or buoyant webbed bed with springs. Alternatively, they can be manufactured with springboards. They are designed to achieve the best rebound tumbling experience. It is a popular equipment that is used by divers, pole ventures, gymnasts and acrobats.
Acrobats or tumbling has existed for over years. Remember, human beings have been doing all that it takes to ensure that they get in the air in many ways. Springboards were the very first devices that were used to achieve this noble objective.
They allowed the performer to leap high with minimal effort and to go about their acrobatic stunts easily. This equipment became popular in the 1900s and it became a modern sport in the 1936. In the 21st century, it has grown to be one of the most popular and common source of entertainment for kids. No wonder, the mini trampoline for kids have been developed.
What to expect in a trampoline factory
A number of companies have qualified and competent team that carries out the R & D process. This ensures that the company is able to produce high quality and durable trampoline.
The factories choose from a wide range of products such as springs, tubing, jumping mat, safety pads and tubing materials. This will depend on the specific objectives that expect their end users to achieve while using this equipment.
Some of the key features of these materials include the following:
The tubing
The trampoline companies are keen when it comes to choosing that material, which can be used here. The tubing material is used to make legs and frames of a trampoline. In most cases, the galvanized material is a perfect choice when it comes to this. This is because the galvanized material is not only strong, but it can also protect the components from rust.
Springs
This is the basic component that gives the trampoline its bounce. The trampoline manufacturing companies are very cautious when it comes to choosing the right material.
In most cases, you’ll find that these companies have a subsidiary factories that specializes in the manufacturing of springs. The springs are tested to ensure that they are of high quality. This is based on the stress and strain that spring will be subjected to. These springs tested to ensure that they obey Hooke’s laws.
The jumping mat
The trampoline jumping mat can be manufactured from quite a number of materials. The choice of material will depend on the ultimate use of the trampoline equipment.
For instance, one may opt for the woven fibers. Apparently, most manufacturers have been investing in other materials such as polyethylene and nylon. These are some of the most common synthetic fibers.
In addition to these, to ensure that the materials meet the desired criteria, the fabrics can be heavily woven. Both the synthetic and woven fibers are treated with special substances to prevent fading. This is common with those that are used in the outdoors.
Safety pads
In most cases, this safety equipment is constructed from foam. Furthermore, they have pie straps and vinyl covers that connect the pads on the frame. This guarantees the safety of all users.
A recap of trampoline manufacturing process
The trampoline manufacturing companies employ different techniques to ensure that consumers get the desired equipment. Quite a number of trampolines that are being manufactured are designed for home use.
This is one of the main reasons why they are packed with the required components that can be assembled by the end user. In this section, we shall describe how the trampoline manufacturing produces these essential components.
These include:
The tubing
The tubes can be bent depending on the desired profile. Of course, there are the standard designs. However, it is important to note that there are customized shapes too. This is yet, another vital feature of this equipment. You can get a trampoline for virtually all shapes and designs.
In the factory, the tubing material bend into a desired arc using the bending jug. After the desired shape has been obtained, holes are punched on is its sides. It is from these holes that the springs will be mounted.
The sockets
By using and appropriate welding technique, the sockets are welded such that the U-shaped legs of the trampoline can easily fit into the frame. The number of tubing materials will vary depending on the desired profile and shape of the trampoline. In most cases, they come in four pieces. This is common for the circular shaped trampoline designs.
The fabric
Depending on the type and color of the fabric the end user requires, it is cut to size. The trampoline factories cut these fabrics using quite a number of materials. The industrial sewing machines are used to edge the fabric. At the same time, the fabric is reinforced. The D-rings are also sewed into the fabric.
To increase the durability of this sporting equipment, pie straps and vinyl cover are sewed around the foam core of the safety pads. Normally after the springs have been manufactured and tested in the company, they may not require any additional processes in during the assembly process.
The manufacturing process is demanding and it is the main reason why companies have incorporated modern technology to ensure efficiency.
Quality control in trampoline factory
Quality and performance are vital aspects of any manufacturing process. Adhering to the local and international standards is key, especially for a company that would wish to capture both the local and international market. These may include the safety standards and the quality testing procedures.
A good example is the American Society for Testing Materials (ASTM). This is one of the most popular standards that is commonly used in the whole globe. This is one of the main reasons why a number of companies have adopted this testing procedure. It is really vital for the trampoline manufacturing companies that are targeting the American market and other international trampoline markets.
The quality control process in the trampoline manufacturing companies involves a lot of tests and verifications. These tests are conducted in both the company’s laboratories and external facilities.
It is a common practice for these companies to inspect every material that is used to manufacture trampoline at regular intervals just to ensure that it meets the required guidelines. These are some of the main factors that are inspected at regular intervals: galvanization, springs, fabrics, frame’s bend and thickness. The springs are subjected to a number of durability testing.
In general, there are a number of tests that are conducted at certain intervals to ensure that the steel meets the desired quality standards. Testing these components within the company alone is not enough. The trampoline factories do inspect and verify these components after the installation process to ensure that they meet the desired quality criteria.
The future of trampoline manufacturing
Apparently, there are quite a number of factories that manufacture this vital sporting equipment. In fact, each trampoline manufacturing company is striving to ensure that every component from their factory meets the desired quality criteria.
The most recent technology features the frameless trampoline. The manufacturing companies have argued that these types of trampolines are safe. They can prevent kids from getting hurt as they enjoy their games. Even though it has not become a widespread innovation, these companies are optimistic that the consumers will be able to embrace it in the years to come.
The trampoline manufacturing companies have been improving on their quality testing mechanisms. This aims at ensuring that no flaws exist in the finished product. In fact, companies have invested thousands of dollars just to ensure that these items meet the desired quality standards.
Conclusion
Since trampoline was invented, there has been quite a number of technological advancements that have improved the performance of these items. As a matter of fact, the health benefits of trampoline cannot be overlooked when it comes to working out and physical fitness.
The trampoline manufacturing companies have invested in ensuring that every component of the trampoline meets the desired quality criteria. In summary, investing in quality trampoline is really important for trampoline factory.